Silicone Elastomers RH-SEB-9060T

    • Product Name: Silicone Elastomers RH-SEB-9060T
    • Factroy Site: No. 168, Jinhai Middle Road, Binhai New Area, Southern Ningbo, Ninghai County, Ningbo City, Zhejiang Province.
    • Price Inquiry: sales8@bouling-chem.com
    • Manufacturer: Zhejiang Runhe Chemical New Material Co., Ltd.
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    Specifications
    HS Code 724689
    Product Code RH-SEB-9060T
    Material Type Silicone elastomer
    Hardness 60 Shore A
    Color Translucent
    Cure System Platinum-catalyzed addition cure
    Density Approximately 1.10-1.15 g/cm³
    Tensile Strength ≥7.0 MPa
    Elongation At Break ≥350%
    Tear Strength ≥25 kN/m
    Compression Set ≤25%
    Operating Temperature Range -60°C to +200°C
    Dielectric Strength ≥20 kV/mm

    As an accredited Silicone Elastomers RH-SEB-9060T factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.

    Packing & Storage
    Packing Silicone Elastomers RH-SEB-9060T is packaged in sealed 20 kg polyethylene-lined drums with clear product and safety labels.
    Container Loading (20′ FCL) 20′ FCL loaded with Silicone Elastomers RH-SEB-9060T in securely sealed drums, palletized and strapped, evenly distributed for safe transport.
    Shipping Silicone Elastomers RH-SEB-9060T is typically shipped as a non-hazardous material in sealed, properly labeled containers such as pails or drums. Store in a cool, dry, well-ventilated area away from moisture, heat, and direct sunlight. Follow the SDS and applicable local transport regulations.
    Storage Store Silicone Elastomers RH-SEB-9060T in a cool, dry, well-ventilated area away from direct sunlight, heat, sparks, and open flames. Keep containers tightly closed, labeled, and upright to prevent contamination and moisture ingress. Segregate from oxidizers, acids, and incompatible materials. Follow the SDS, local regulations, and first-in/first-out stock rotation; use appropriate spill containment.
    Shelf Life For Silicone Elastomers RH-SEB-9060T, shelf life is typically 12 months from manufacture when stored unopened in a cool, dry place.
    Application of Silicone Elastomers RH-SEB-9060T

    In medical fluid path closures and vial stoppers, RH-SEB-9060T is processed as a platinum-catalyzed high-consistency silicone elastomer with nominal durometer controlled between 40 Shore A and 60 Shore A after post-cure. The base compound is milled on a two-roll mill with a platinum catalyst masterbatch at 2 phr to 3 phr to prevent scorch during storage at 20°C to 25°C. Cavity pressure during transfer molding is maintained between 40 MPa and 60 MPa, and cure is run for 3 min to 5 min at 150°C to 170°C. Post-curing at 200°C for 4 h reduces low-molecular-weight siloxane species and cyclic volatiles, which is required to meet the total extractables limits under FDA 21 CFR 177.2600 and migration testing under EU 1935/2004. Cytotoxicity per ISO 10993-5:2009, irritation/sensitization per ISO 10993-10:2010, and systemic injection tests per USP <88> Class VI are expected to pass when the post-cure cycle is maintained within the specified temperature window. Process bottlenecks observed on production-scale compression and transfer lines include inhibition on contact with sulfur-containing glove residues, amine-based mold release agents, and certain epoxy-impregnated tooling surfaces, resulting in regional undercure that cannot be fully compensated by extending dwell time. Tensile strength values in the cured compound typically range from 8.0 MPa to 10.0 MPa per ASTM D412-16, with elongation at break between 450% and 650%. End products manufactured under this profile include vial stoppers, syringe seals, peristaltic pump tubing, and respiratory mask cushions.

    Formulation variableHardnessTensile strengthElongation at breakCompression set after 70 h at 150°C
    Fumed silica 20 phr, vinyl 0.10 mmol/g40 Shore A7.5 MPa600%12%
    Fumed silica 25 phr, vinyl 0.14 mmol/g50 Shore A8.5 MPa550%14%
    Fumed silica 30 phr, vinyl 0.18 mmol/g60 Shore A9.5 MPa480%16%

    Tensile and elongation values in the table reflect typical high-consistency silicone elastomer performance crosslinked at 170°C for 10 min and post-cured 4 h at 200°C; tensile and elongation are measured per ASTM D412-16, compression set per ISO 815-1:2019.

    What Limits Cure Uniformity in Compression-Molded Oven Door Gaskets?

    Oven door gaskets manufactured from peroxide-catalyzed high consistency silicone elastomers are sensitive to cure temperature variation of ±5°C around the peroxide decomposition half-life optimum, particularly when 2,4-dichlorobenzoyl peroxide is used at 1.2 phr to 1.8 phr on a two-roll mill. The compounded material is sheeted at 4 mm to 6 mm thickness, die-cut, placed in multi-cavity compression molds with clamp force between 200 t and 500 t, and cured at 165°C to 175°C for 8 min to 12 min. Post-curing at 200°C for 4 h removes acidic peroxide decomposition residues and stabilizes the compression set response. Finished gaskets for domestic oven doors are assessed under EN 60335-2-6 for thermal stability at rated cavity temperatures up to 250°C, while food contact silicone compliance is established under FDA 21 CFR 177.2600, EU 1935/2004, and LFGB § 30 and § 31. Compression set measured per ASTM D395-16e1 Method B at 180°C for 22 h should remain below 30% for continuous oven-door sealing. Production experience on compression presses shows pre-scorch at mill temperatures above 40°C creates surface roughness and knit lines in deep rib geometries. Lower mold temperatures below 160°C extend cycle time without improving final crosslink density unless post-cure duration is increased proportionally. End products include domestic oven door gaskets, industrial drying oven seals, and bakery steam-cabinet profiles.

    High-temperature wire and cable insulation lines running RH-SEB-9060T at 30 m/min to 60 m/min require cold-feed extruders with L/D ratios of 12:1 to 16:1 and screw compression ratios of 1.5:1 to 2.5:1 to maintain uniform pressure at the die. The compound is extruded over tin-plated copper or silver-plated copper conductors at barrel temperatures from 20°C to 45°C, followed by continuous hot air vulcanization at 220°C to 250°C for residence times of 30 s to 90 s, with downstream electron beam post-treatment optional for high-temperature rating consistency. Thermal endurance to 150°C and 200°C service ratings is evaluated under UL 758 AWM aging protocols and IEC 60245-1 heat resistance criteria, while flammability of the final insulated wire is assessed by UL 94 V-0 and IEC 60332-1 flame propagation tests. Tensile strength of unfilled or lightly filled silicone insulation compounds typically falls between 6.0 MPa and 8.5 MPa per ASTM D412-16, with elongation at break above 300% after 168 h at 175°C aging per ASTM D573-04. Die swell at the extruder head is controlled by reducing moisture content to below 0.1% and pre-drying compounded strips for 2 h at 80°C when ambient relative humidity exceeds 60%. End products include motor lead wire, appliance internal wiring, and high-temperature sensor leads.

    Charge Air Cooler Hose Layers That Must Preserve Elongation After 3,000 h at 175°C

    Turbocharger boost lines and charge air cooler hoses built from RH-SEB-9060T are often co-extruded with aramid-reinforced silicone inner layers and AEM outer covers to balance heat resistance, oil mist tolerance, and burst strength. The silicone layer is extruded through a vacuum-calibrated crosshead die, wrapped with meta-aramid cord or polyester reinforcement, and cured in a steam autoclave at 160°C to 175°C for 30 min to 60 min, followed by 4 h post-curing at 200°C. Heat stabilizers based on cerium oxide or iron oxide at addition levels from 0.5 phr to 2.0 phr are incorporated to limit oxidative degradation in continuous service at 175°C. Published data for this specific silicone elastomer formulation under 3,000 h heat aging is limited, but the general high-consistency silicone elastomer class shows tensile strength retention of 70% to 85% and elongation retention of 60% to 75% after 1,000 h at 175°C when tested per ISO 188:2011. Compression set after 70 h at 175°C per ISO 815-1:2019 is typically below 35%. Hose assemblies are validated for burst pressure and impulse cycles under SAE J20 methods, with burst pressures generally above 1.5 MPa for 50 mm diameter constructions depending on reinforcement pitch. End products include charge air cooler hoses, turbocharger oil drain tubes, and EGR cooler coolant lines.

    Calendering RH-SEB-9060T into food contact baking sheets and confectionery molds exposes two critical process boundaries: roll temperature must remain below 45°C to prevent premature peroxide scission or platinum inhibitor generation, and post-cure volatile management must achieve residual octamethylcyclotetrasiloxane (D4) and decamethylcyclopentasiloxane (D5) levels consistent with the overall migration limit of 10 mg/dm² under EU 1935/2004 and silicone-specific conditions in BfR Recommendation XV. A typical formulation uses a 50 Shore A base with fumed silica and precipitated silica to balance green strength for sheet handling at 1.5 mm to 4.0 mm thickness. The calendered sheet is either direct compression molded at 170°C for 10 min or converted into embossed baking mats by rotating die embossing prior to cure. Post-curing at 200°C for 4 h under forced air is mandatory for compliance with FDA 21 CFR 177.2600 extractable limits and LFGB § 30 sensory neutrality tests. Tear strength per ASTM D624-00(2012), Die C, should exceed 18 kN/m to survive repeated demolding from undercut confectionery cavities without edge propagation. The main production failure mode is surface pitting from atmospheric moisture absorption during open-mill mixing, which requires controlled 50% relative humidity and sealed storage of uncured sheets. End products include reusable baking mats, chocolate molds, macaron sheets, and ice cube trays.

    Regulatory referenceEndpoint assessedTest conditions
    FDA 21 CFR 177.2600Total extractables in distilled water and n-hexaneReflux 7 h, gravimetric residue
    EU 1935/2004Overall migration4 h at 70°C in simulant D1, 10 mg/dm² limit
    LFGB § 30 and § 31Sensory transfer and peroxide residuesDIN 10955 neutral odor/taste
    BfR Recommendation XVOrganosiloxane specificationMigration per DIN EN 1186 series

    When Chemical Dosing Pump Diaphragms Are Replaced on a 90-Day Preventive Maintenance Cycle

    At 60 Shore A to 70 Shore A, diaphragms molded from RH-SEB-9060T offer threshold flex fatigue resistance for acid, alkali, and sodium hypochlorite dosing circuits where PTFE laminates delaminate after repeated stroke reversal. The diaphragm is compression molded at 170°C for 12 min, then post-cured at 200°C for 4 h to reduce compression set and extractable siloxanes. Fabrication uses a two-roll mill addition of 1.0 phr to 1.5 phr fumed silica and a heat-cured silicone elastomer base at 65 Shore A. Dynamic mechanical flexing is evaluated using a 2 Hz sinusoidal stroke at 25% strain amplitude; published data for this specific silicone elastomer under hypochlorite exposure is limited, but silicone elastomers of this hardness class typically retain 80% of initial tensile strength after 168 h immersion in 10% sodium hypochlorite at 40°C per ASTM D471-16a. Tear strength should exceed 25 kN/m per ASTM D624-00(2012) Die C to resist crack initiation at the clamped periphery. Stress relaxation at 50% compressive strain per ISO 3384-1:2019 is preferred to be below 15% residual load loss after 24 h at 70°C. End products include diaphragm pump elements, check valve seals, and chemical metering pump inserts.

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    Certification & Compliance
    More Introduction
    The silicone elastomer compound designated **RH-SEB-9060T** is supplied as a high-consistency heat-cured silicone rubber (HCR) within the manufacturer's engineering elastomer portfolio. Published technical literature specific to this exact grade designation is limited in open sources; consequently, numerical values cited in subsequent sections are referenced to the relevant **ASTM** and **ISO** test designations and are presented as class-typical values for heat-cured silicone compounds within the same durometer classification unless explicitly identified as manufacturer-certified lot data. The alphanumeric suffix conventionally encodes a nominal hardness band of **60** on the **Shore A** scale when measured in accordance with **ASTM D2240-15e1**, although definitive interpretation of the grade-coding system should be verified against the shipping certificate of analysis.

    Vulcanization Kinetics, Crosslink Density, and the Resulting Property Envelope

    Crosslinking of heat-cured silicone rubber compounds such as **RH-SEB-9060T** proceeds through either organic peroxide-initiated free-radical chemistry or platinum-catalyzed hydrosilylation addition-cure, depending on the catalyst package specified at order entry. In addition-cure formulations, network formation occurs between vinyl-functional polysiloxane side groups and silicon-hydride crosslinker species, mediated by a platinum complex catalyst present at **5–15 ppm** platinum metal relative to total compound mass. Apparent activation energy for hydrosilylation in polydimethylsiloxane matrices is reported in peer-reviewed polymer literature at **80–100 kJ/mol**. Moving die rheometry characterisation performed in accordance with **ISO 6502-3:2018** at **150 °C** yields a t90 (time to **90 %** of maximum torque) of **4–10 minutes** for typical 60-durometer HCR formulations, with torque delta (MH − ML) values of **10–20 dN·m** indicative of complete network formation. Cured physical properties for heat-cured silicone elastomers in the **60 Shore A** durometer band typically include: tensile strength **8.0–11.0 MPa** (**ASTM D412-16**, Die C), elongation at break **300–550 %** (same method), tear strength **25–40 kN/m** (**ASTM D624-00(2020)**, Die B), and specific gravity **1.13–1.20** (**ISO 1183-1:2019**). Compression set after **22 hours** at **177 °C** under **Method B** restraint measures **15–30 %** (**ASTM D395-18**). The balance between tear resistance and processing viscosity is controlled by the fumed silica reinforcement loading, typically **20–35 phr** with a filler surface area of **150–300 m²/g**. The siloxane backbone bond dissociation energy of approximately **460 kJ/mol** confers oxidative stability superior to carbon-carbon backbone elastomers. Continuous service temperature for this material class spans **−55 °C to +200 °C**, established through long-term heat aging conducted under **IEC 60216-1** protocols; intermittent excursions to **+260 °C** for durations less than **100 hours** produce under **30 %** tensile strength reduction for platinum-cured grades when tested following **ASTM D573-04**. Dielectric strength of **18–22 kV/mm** on **2 mm** specimens is typical at **23 °C** and **50 %** relative humidity (**ASTM D149-20**), while volume resistivity falls within **1.0 × 10¹⁴ to 1.0 × 10¹⁶ Ω·cm** under identical conditioning (**ASTM D257-14**). Both dielectric parameters degrade above **+150 °C** due to increased ionic mobility and at relative humidity above **80 %** due to moisture uptake at the filler-matrix interface. Injection molding of heat-cured silicone rubber compounds requires a screw-and-barrel temperature maintained between **20 °C** and **40 °C**, with mold cavity temperature set at **160–200 °C** to trigger vulcanization. Dwell time is calculated at **5–10 seconds per millimetre** of section thickness for addition-cure systems; peroxide-cured variants require **8–15 s/mm** owing to slower radical initiation kinetics. Metered mixing of the two-component system must occur immediately upstream of the injection unit, with static mixers of **12–20** elements specified to achieve component homogeneity without exceeding the scorch time of the mixed compound. Mixed compound pot life at **23 °C** for platinum-catalyzed systems ranges **8–24 hours** before viscosity increase exceeds **25 %** of the initial value, measured by oscillatory shear rheometry at **1 Hz**. Compression molding remains viable for thick cross-sections exceeding **25 mm** where the compound thermal conductivity of **0.20–0.30 W/m·K** imposes shot-size constraints in injection processes. Extrusion employs pin-fed or cold-feed extruders with **L/D ratios of 12:1 to 20:1** and barrel temperatures not exceeding **50 °C**; downstream continuous hot-air vulcanization tunnels at **250–400 °C** for **5–15 seconds per millimetre** of wall thickness complete the crosslinking step. Post-cure at **200 °C** for **4 hours** in a forced-air oven removes volatile cyclic siloxane oligomers, completes residual hydrosilylation, and stabilizes compression set; without post-cure, extractable volatile content may exceed **0.5 %** by mass.

    What Application Environments Justify Selection of a Heat-Cured Silicone Elastomer?

    Selection of a **60-durometer HCR** such as **RH-SEB-9060T** is warranted in environments demanding stable mechanical properties across a thermal span of **200 °C** or greater combined with resistance to ozone, ultraviolet degradation, and corona discharge. In automotive powertrain sealing applications, the material class withstands continuous exposure to oil mist at **150 °C**, with volume swell measured per **ASTM D471-16a** typically below **3 %** for fluorosilicone-modified grades but **15–30 %** for non-fluorinated polydimethylsiloxane-based compounds depending on oil polarity. Mineral oil compatibility is therefore limited for standard silicone grades; fluorosilicone alternatives should be specified once immersion in hydrocarbon fluids exceeds **1000 hours** at temperatures above **120 °C**. Electrical and electronic applications exploit high-volume resistivity and arc resistance; in outdoor insulation service, the hydrophobic surface recovery mechanism of silicone compounds resists formation of conductive wetting films, a property demonstrated through retention of **4.5 kV** dielectric withstand after **500 hours** of salt-fog exposure for class-equivalent HCR formulations tested on the **IEC 60587** incline-plane procedure. Medical and food-contact applications demand platinum-catalyzed, post-cured vulcanizates with extractable content below **0.5 %** by mass; compliance testing per **USP <87>** cytotoxicity, **USP <88> Class VI**, and **ISO 10993-5:2009** elution method is documented for platinum-cured silicone elastomers in the manufacturer's medical-grade series, though **RH-SEB-9060T** requires confirmation of regulatory status against the intended use before specification.
    Comparative cured property data across heat-cured silicone elastomer durometer grades (class-typical values)
    PropertyTest method40 Shore A60 Shore A80 Shore A
    Tensile strength (MPa)ASTM D412-165.0–7.08.0–11.07.0–10.0
    Elongation at break (%)ASTM D412-16500–800300–550150–300
    Tear strength, Die B (kN/m)ASTM D624-00(2020)15–2525–4030–50
    Compression set, 22 h @ 177 °C (%)ASTM D395-1810–2515–3020–40
    Specific gravityISO 1183-1:20191.10–1.161.13–1.201.15–1.24

    When the Specification Demands Differentiation from Liquid Silicone Rubber and RTV Systems

    Heat-cured silicone rubber and liquid silicone rubber share identical siloxane backbone chemistry but differ in base polymer molecular weight, filler loading, and processing viscosity. HCR compounds including **RH-SEB-9060T** are supplied as a putty-like gum with Mooney viscosity (**ML 1+4** at **100 °C**) of **30–80 MU**, requiring high-shear compounding and two-roll milling or internal mixing for pigment and catalyst dispersion. LSR is supplied as a two-part liquid with mixed viscosity of **100–1000 Pa·s**, suitable for fully automated meter-mix injection. Room-temperature-vulcanizing (RTV) compounds cure at ambient temperature and are supplied as one-part moisture-cure or two-part condensation systems. A key mechanical distinction emerges in tear resistance: HCR compounds at **60 Shore A** typically exhibit higher tear strength (**25–40 kN/m**) than LSR of equivalent hardness (**15–25 kN/m**), attributable to the higher base gum molecular weight and silica dispersion morphology developed during mechanical compounding. RTV compounds of equivalent hardness exhibit tensile strength of **2–4 MPa**, inferior to both HCR and LSR, and are therefore restricted to sealing and bonding applications where structural load is negligible.
    Processing and property differentiation among silicone elastomer families at equivalent durometer
    ParameterHCR (heat-cured)LSR (liquid silicone rubber)RTV (room-temperature vulcanizing)
    Supply formGum, two-partLiquid, two-partLiquid or paste, one- or two-part
    Mixed viscosity at 23 °C10⁵–10⁶ Pa·s (putty)100–1000 Pa·s5–500 Pa·s
    Cure temperature160–200 °C120–180 °C23–25 °C
    Tear strength at 60 Shore A25–40 kN/m15–25 kN/m5–15 kN/m
    Production equipmentTwo-roll mill, internal mixer, injection pressMeter-mix injection machineCaulking gun, dispensing system
    Operational boundaries specific to heat-cured silicone elastomers include storage stability limited to **12 months** from date of manufacture when kept below **30 °C** and shielded from direct light; sensitivity to catalyst poisons including amines, sulfur compounds, organotin salts, and certain azo dyes, which inhibit platinum-catalyzed addition cure and must be excluded from the compounding environment; and incompatibility with concentrated acids, strong bases, or ketone solvents at elevated temperatures, which degrade the siloxane network. Published data for **RH-SEB-9060T** under highly specific fluid exposure profiles is limited, and compatibility testing per **ASTM D471-16a** for each application fluid is required before specification release.