| HS Code | 724689 |
| Product Code | RH-SEB-9060T |
| Material Type | Silicone elastomer |
| Hardness | 60 Shore A |
| Color | Translucent |
| Cure System | Platinum-catalyzed addition cure |
| Density | Approximately 1.10-1.15 g/cm³ |
| Tensile Strength | ≥7.0 MPa |
| Elongation At Break | ≥350% |
| Tear Strength | ≥25 kN/m |
| Compression Set | ≤25% |
| Operating Temperature Range | -60°C to +200°C |
| Dielectric Strength | ≥20 kV/mm |
As an accredited Silicone Elastomers RH-SEB-9060T factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.
| Packing | Silicone Elastomers RH-SEB-9060T is packaged in sealed 20 kg polyethylene-lined drums with clear product and safety labels. |
| Container Loading (20′ FCL) | 20′ FCL loaded with Silicone Elastomers RH-SEB-9060T in securely sealed drums, palletized and strapped, evenly distributed for safe transport. |
| Shipping | Silicone Elastomers RH-SEB-9060T is typically shipped as a non-hazardous material in sealed, properly labeled containers such as pails or drums. Store in a cool, dry, well-ventilated area away from moisture, heat, and direct sunlight. Follow the SDS and applicable local transport regulations. |
| Storage | Store Silicone Elastomers RH-SEB-9060T in a cool, dry, well-ventilated area away from direct sunlight, heat, sparks, and open flames. Keep containers tightly closed, labeled, and upright to prevent contamination and moisture ingress. Segregate from oxidizers, acids, and incompatible materials. Follow the SDS, local regulations, and first-in/first-out stock rotation; use appropriate spill containment. |
| Shelf Life | For Silicone Elastomers RH-SEB-9060T, shelf life is typically 12 months from manufacture when stored unopened in a cool, dry place. |
In medical fluid path closures and vial stoppers, RH-SEB-9060T is processed as a platinum-catalyzed high-consistency silicone elastomer with nominal durometer controlled between 40 Shore A and 60 Shore A after post-cure. The base compound is milled on a two-roll mill with a platinum catalyst masterbatch at 2 phr to 3 phr to prevent scorch during storage at 20°C to 25°C. Cavity pressure during transfer molding is maintained between 40 MPa and 60 MPa, and cure is run for 3 min to 5 min at 150°C to 170°C. Post-curing at 200°C for 4 h reduces low-molecular-weight siloxane species and cyclic volatiles, which is required to meet the total extractables limits under FDA 21 CFR 177.2600 and migration testing under EU 1935/2004. Cytotoxicity per ISO 10993-5:2009, irritation/sensitization per ISO 10993-10:2010, and systemic injection tests per USP <88> Class VI are expected to pass when the post-cure cycle is maintained within the specified temperature window. Process bottlenecks observed on production-scale compression and transfer lines include inhibition on contact with sulfur-containing glove residues, amine-based mold release agents, and certain epoxy-impregnated tooling surfaces, resulting in regional undercure that cannot be fully compensated by extending dwell time. Tensile strength values in the cured compound typically range from 8.0 MPa to 10.0 MPa per ASTM D412-16, with elongation at break between 450% and 650%. End products manufactured under this profile include vial stoppers, syringe seals, peristaltic pump tubing, and respiratory mask cushions.
| Formulation variable | Hardness | Tensile strength | Elongation at break | Compression set after 70 h at 150°C |
|---|---|---|---|---|
| Fumed silica 20 phr, vinyl 0.10 mmol/g | 40 Shore A | 7.5 MPa | 600% | 12% |
| Fumed silica 25 phr, vinyl 0.14 mmol/g | 50 Shore A | 8.5 MPa | 550% | 14% |
| Fumed silica 30 phr, vinyl 0.18 mmol/g | 60 Shore A | 9.5 MPa | 480% | 16% |
Tensile and elongation values in the table reflect typical high-consistency silicone elastomer performance crosslinked at 170°C for 10 min and post-cured 4 h at 200°C; tensile and elongation are measured per ASTM D412-16, compression set per ISO 815-1:2019.
Oven door gaskets manufactured from peroxide-catalyzed high consistency silicone elastomers are sensitive to cure temperature variation of ±5°C around the peroxide decomposition half-life optimum, particularly when 2,4-dichlorobenzoyl peroxide is used at 1.2 phr to 1.8 phr on a two-roll mill. The compounded material is sheeted at 4 mm to 6 mm thickness, die-cut, placed in multi-cavity compression molds with clamp force between 200 t and 500 t, and cured at 165°C to 175°C for 8 min to 12 min. Post-curing at 200°C for 4 h removes acidic peroxide decomposition residues and stabilizes the compression set response. Finished gaskets for domestic oven doors are assessed under EN 60335-2-6 for thermal stability at rated cavity temperatures up to 250°C, while food contact silicone compliance is established under FDA 21 CFR 177.2600, EU 1935/2004, and LFGB § 30 and § 31. Compression set measured per ASTM D395-16e1 Method B at 180°C for 22 h should remain below 30% for continuous oven-door sealing. Production experience on compression presses shows pre-scorch at mill temperatures above 40°C creates surface roughness and knit lines in deep rib geometries. Lower mold temperatures below 160°C extend cycle time without improving final crosslink density unless post-cure duration is increased proportionally. End products include domestic oven door gaskets, industrial drying oven seals, and bakery steam-cabinet profiles.
High-temperature wire and cable insulation lines running RH-SEB-9060T at 30 m/min to 60 m/min require cold-feed extruders with L/D ratios of 12:1 to 16:1 and screw compression ratios of 1.5:1 to 2.5:1 to maintain uniform pressure at the die. The compound is extruded over tin-plated copper or silver-plated copper conductors at barrel temperatures from 20°C to 45°C, followed by continuous hot air vulcanization at 220°C to 250°C for residence times of 30 s to 90 s, with downstream electron beam post-treatment optional for high-temperature rating consistency. Thermal endurance to 150°C and 200°C service ratings is evaluated under UL 758 AWM aging protocols and IEC 60245-1 heat resistance criteria, while flammability of the final insulated wire is assessed by UL 94 V-0 and IEC 60332-1 flame propagation tests. Tensile strength of unfilled or lightly filled silicone insulation compounds typically falls between 6.0 MPa and 8.5 MPa per ASTM D412-16, with elongation at break above 300% after 168 h at 175°C aging per ASTM D573-04. Die swell at the extruder head is controlled by reducing moisture content to below 0.1% and pre-drying compounded strips for 2 h at 80°C when ambient relative humidity exceeds 60%. End products include motor lead wire, appliance internal wiring, and high-temperature sensor leads.
Turbocharger boost lines and charge air cooler hoses built from RH-SEB-9060T are often co-extruded with aramid-reinforced silicone inner layers and AEM outer covers to balance heat resistance, oil mist tolerance, and burst strength. The silicone layer is extruded through a vacuum-calibrated crosshead die, wrapped with meta-aramid cord or polyester reinforcement, and cured in a steam autoclave at 160°C to 175°C for 30 min to 60 min, followed by 4 h post-curing at 200°C. Heat stabilizers based on cerium oxide or iron oxide at addition levels from 0.5 phr to 2.0 phr are incorporated to limit oxidative degradation in continuous service at 175°C. Published data for this specific silicone elastomer formulation under 3,000 h heat aging is limited, but the general high-consistency silicone elastomer class shows tensile strength retention of 70% to 85% and elongation retention of 60% to 75% after 1,000 h at 175°C when tested per ISO 188:2011. Compression set after 70 h at 175°C per ISO 815-1:2019 is typically below 35%. Hose assemblies are validated for burst pressure and impulse cycles under SAE J20 methods, with burst pressures generally above 1.5 MPa for 50 mm diameter constructions depending on reinforcement pitch. End products include charge air cooler hoses, turbocharger oil drain tubes, and EGR cooler coolant lines.
Calendering RH-SEB-9060T into food contact baking sheets and confectionery molds exposes two critical process boundaries: roll temperature must remain below 45°C to prevent premature peroxide scission or platinum inhibitor generation, and post-cure volatile management must achieve residual octamethylcyclotetrasiloxane (D4) and decamethylcyclopentasiloxane (D5) levels consistent with the overall migration limit of 10 mg/dm² under EU 1935/2004 and silicone-specific conditions in BfR Recommendation XV. A typical formulation uses a 50 Shore A base with fumed silica and precipitated silica to balance green strength for sheet handling at 1.5 mm to 4.0 mm thickness. The calendered sheet is either direct compression molded at 170°C for 10 min or converted into embossed baking mats by rotating die embossing prior to cure. Post-curing at 200°C for 4 h under forced air is mandatory for compliance with FDA 21 CFR 177.2600 extractable limits and LFGB § 30 sensory neutrality tests. Tear strength per ASTM D624-00(2012), Die C, should exceed 18 kN/m to survive repeated demolding from undercut confectionery cavities without edge propagation. The main production failure mode is surface pitting from atmospheric moisture absorption during open-mill mixing, which requires controlled 50% relative humidity and sealed storage of uncured sheets. End products include reusable baking mats, chocolate molds, macaron sheets, and ice cube trays.
| Regulatory reference | Endpoint assessed | Test conditions |
|---|---|---|
| FDA 21 CFR 177.2600 | Total extractables in distilled water and n-hexane | Reflux 7 h, gravimetric residue |
| EU 1935/2004 | Overall migration | 4 h at 70°C in simulant D1, 10 mg/dm² limit |
| LFGB § 30 and § 31 | Sensory transfer and peroxide residues | DIN 10955 neutral odor/taste |
| BfR Recommendation XV | Organosiloxane specification | Migration per DIN EN 1186 series |
At 60 Shore A to 70 Shore A, diaphragms molded from RH-SEB-9060T offer threshold flex fatigue resistance for acid, alkali, and sodium hypochlorite dosing circuits where PTFE laminates delaminate after repeated stroke reversal. The diaphragm is compression molded at 170°C for 12 min, then post-cured at 200°C for 4 h to reduce compression set and extractable siloxanes. Fabrication uses a two-roll mill addition of 1.0 phr to 1.5 phr fumed silica and a heat-cured silicone elastomer base at 65 Shore A. Dynamic mechanical flexing is evaluated using a 2 Hz sinusoidal stroke at 25% strain amplitude; published data for this specific silicone elastomer under hypochlorite exposure is limited, but silicone elastomers of this hardness class typically retain 80% of initial tensile strength after 168 h immersion in 10% sodium hypochlorite at 40°C per ASTM D471-16a. Tear strength should exceed 25 kN/m per ASTM D624-00(2012) Die C to resist crack initiation at the clamped periphery. Stress relaxation at 50% compressive strain per ISO 3384-1:2019 is preferred to be below 15% residual load loss after 24 h at 70°C. End products include diaphragm pump elements, check valve seals, and chemical metering pump inserts.
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| Property | Test method | 40 Shore A | 60 Shore A | 80 Shore A |
|---|---|---|---|---|
| Tensile strength (MPa) | ASTM D412-16 | 5.0–7.0 | 8.0–11.0 | 7.0–10.0 |
| Elongation at break (%) | ASTM D412-16 | 500–800 | 300–550 | 150–300 |
| Tear strength, Die B (kN/m) | ASTM D624-00(2020) | 15–25 | 25–40 | 30–50 |
| Compression set, 22 h @ 177 °C (%) | ASTM D395-18 | 10–25 | 15–30 | 20–40 |
| Specific gravity | ISO 1183-1:2019 | 1.10–1.16 | 1.13–1.20 | 1.15–1.24 |
| Parameter | HCR (heat-cured) | LSR (liquid silicone rubber) | RTV (room-temperature vulcanizing) |
|---|---|---|---|
| Supply form | Gum, two-part | Liquid, two-part | Liquid or paste, one- or two-part |
| Mixed viscosity at 23 °C | 10⁵–10⁶ Pa·s (putty) | 100–1000 Pa·s | 5–500 Pa·s |
| Cure temperature | 160–200 °C | 120–180 °C | 23–25 °C |
| Tear strength at 60 Shore A | 25–40 kN/m | 15–25 kN/m | 5–15 kN/m |
| Production equipment | Two-roll mill, internal mixer, injection press | Meter-mix injection machine | Caulking gun, dispensing system |